Path: Top . Undergraduate Theses . Jurusan Teknik Industri . 2015

IMPLEMENTASI LEAN MANUFACTURING UNTUK MENINGKATKAN KUALITAS DAN KAPASITAS PRODUKSI PUPUK NPK DI PLANT 3 PADA PT. SENTANA ADIDAYA PRATAMA GRESIK

Undergraduate Theses from JIPPTUMG / 2017-07-11 00:41:50
Oleh : Andri Pristianto
Dibuat : 2017-07-11, dengan 4 file

Keyword : Lean Manufacturing, Big Picture Mapping, Seven Waste, dan Value Stream Analysis Tools

PT. Sentana Adidaya Pratama Gresik merupakan perusahaan bergerak dibidang produksi pupuk NPK. Di tuntut untuk beroperasi secara efektivitas dan efesiensi. Dari hasil brainstorming dengan pihak manajemen produk pupuk NPK merupakan produk pupuk yang paling banyak mengalami kegagalan prosesnya. Dari hasil kuisioner diperoleh waste kritis antara lain defect, excessing transportation dan waiting yang dapat menghambat kelancaran proses produksi. Penelitihan ini berupaya untuk mengidentifikasi waste yang berpengaruh terhadap kualitas dan kapasitas produk pupuk NPK beserta penyebabnya dan juga memberikan implementasi penerapan metode perbaikan kualitas dan kapasitas di PT. Sentana Adidaya Pratama Gresik.
Pendekatan yang dipakai adalah pendekatan Lean Manufacturing dengan pemahaman kondisi perusahaan digambarkan dalam Value Stream Mapping.
Pemborosan diidentifikasi dengan kuisioner seven waste, lalu dilakukan pemetaan secara detail dengan VALSAT. Dari hasil penyebaran kuisioner, didapatkan jenis pemborosan yang terjadi rata rata adalah Defect (4,0), Waiting (2,5), Transportasi (1,9). Skor rata rata hasil kuisioner tersebut dikonversikan kedalam matriks VALSAT, didapatkan mapping tools yang dominan yaitu Process activity mapping (95,6), Supply chain response matrix (43,0), Quality filter mapping (39,5). Rata rata kualitas nutrien pupuk NPK (69,25%), kapasitas produksi (659,23 MT) dan size produk 2 5 mm (90%).
Hasil yang di dapat setelah implementasi lean manufacturing. Nutrien pupuk NPK menjadi (72%) atau naik (2,75%), kapasitas produksi (701,87 MT) atau naik (6,47%), dan size produk (92%) atau naik (2%).

Deskripsi Alternatif :

PT. Sentana Adidaya Pratama Gresik is a company move field in the production NPK fertilizer. In demand for operational effectiveness and efficiency. From the results of brainstorming with management product is a product of NPK fertilizer which most have failed process. From the results of the questionnaire obtained critical waste among other defect, transportation and waiting excising which may hamper the production process. Survey seeks to identify waste that affect the quality and capacity of NPK fertilizer products along with the cause and also the implementation of the application of quality improvement methods and capacity at PT. Sentana Adidaya Pratama Gresik.
The approach used is the Lean Manufacturing approach to understanding the conditions described in the company's Value Stream Mapping.
Wastage identified by questionnaire seven waste, then the mapping in detail with VALSAT. From the results of the questionnaire, obtained the type of waste that occurs in the average is Defect (4.0), Waiting (2.5), transport (1.9). Score average questionnaire results are converted into VALSAT matrix, obtained dominant mapping tools that Process activity mapping (95.6), Supply chain response matrix (43.0), Quality filter mapping (39.5). Average quality nutrients NPK fertilizer (69.25%), production capacity (659.23 MT) and the product size 2-5 mm (90%).
Results in the can after the implementation of lean manufacturing. NPK fertilizer nutrients into (72%) or increased (2.75%), capacity production (701.87 MT) or increased (6.47%), and size of products (92%) or increase (2%).

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